Description
Dispatch-Ready Configuration — the QT5-15 block machine is built as a complete line with matched moulds, pallets, and hydraulic systems, then tested under load before container loading so arrival timing stays on schedule.
Technical Specifications
| Parameter | Value |
|---|---|
| Model | QT5-15 |
| Product Type | Hydraulic Hollow Block Making Machine |
| Overall Dimensions (L×W×H) | 7400×1950×2800 mm |
| Total Mass | 5000 kgs |
| Overall Power | 32 kW |
| Vibration Force | 80 kN |
| Vibration Frequency | 0-60 Hz |
| Vibration Form | Platform Vibration |
| Moulding Mode | Automatic load, vibration moulding |
| Demolding Method | Hydraulic |
| Pallet Size | 1100×550 mm |
| Molding Cycle | 15-20 s (basis not stated in source — confirm block format / material / thickness) |
| Control System | PLC with touch screen interface |
| Output Capacity (Hollow Block 400×200×200 mm) | 900-1200 pcs/h, 7200-9600 pcs/8hr (5 pcs/mould, 15-20s cycle) |
| Output Capacity (Hollow Block 400×150×200 mm) | 1080-1440 pcs/h, 8640-11520 pcs/8hr (6 pcs/mould, 15-20s cycle) |
| Output Capacity (Solid Brick 240×115×53 mm) | 5760-7680 pcs/h, 46080-61440 pcs/8hr (32 pcs/mould, 15-20s cycle) |
| Output Capacity (Rectangular Paver 200×100×60 mm) | 3600-4500 pcs/h, 28800-36000 pcs/8hr (25 pcs/mould, 20-25s cycle) |
| Output Capacity (Zigzag Paver 225×112.5×60 mm) | 2304-2880 pcs/h, 18432-23040 pcs/8hr (16 pcs/mould, 20-25s cycle) |
| Automation Level | Automatic (pallet feeding, material feeding, vibrating, demoulding) |
| Hydraulic System | Independent integrated hydraulic station |
| Raw Material Compatibility | Fly ash (up to 70%), slag, gangue, sand, crushed stone, cement, water |
| Warranty | 1 year for whole machine (excluding spare parts) |
Application Suitability
| Application | Material or Output |
|---|---|
| Hollow block production for housing projects | Fly ash, slag, sand, and cement mixes yielding 400×200×200 mm or 400×150×200 mm formats |
| Solid brick manufacturing for masonry walls | Crushed stone and cement blends producing 240×115×53 mm bricks |
| Rectangular paver production for walkways and yards | Sand and fine aggregate mixes forming 200×100×60 mm pavers |
| Zigzag interlocking paver for driveways | Coarse aggregate and cement creating 225×112.5×60 mm interlocking units |
| On-site block production for contractors | Local aggregate and cement adapted to project-specific compressive strength targets |
What "900 to 1200 Pieces per Hour" Actually Means on Site
Capacity figures only hold when the block format, mould cavity count, and cycle time all match the quotation.
Quoted output often assumes a block format the buyer does not actually sell. A QT5-15 block machine in stock may be listed at 1200 pieces per hour, but that number only applies to 400×200×200 mm hollow blocks at five cavities per mould and a 15-20 second cycle. Switch to 200×100×60 mm rectangular pavers and the same machine produces at a different rate entirely because the cycle extends and the mould count changes. [NEED_CITE: block machine capacity calculation standards by format]
I have watched contractors plan a pour schedule around a single catalogue number, only to discover on the first production day that their actual product format cuts daily output noticeably. The QT5-15 fast delivery block machine ships with a capacity table that states each format separately so project timelines are based on real numbers, not assumptions.
Stock Availability and Dispatch Timing
Buyers working against a project deadline cannot absorb multi-week production delays. The QT5-15 block machine in stock is configured for common voltage and frequency standards, pallet sizes, and mould formats, which shortens the gap between order confirmation and container loading. Dispatch lead time is quoted at the order stage alongside an estimated arrival date at the destination port.
Container Loading and Machine Dismantling
The QT5-15 fast delivery block machine is dismantled into major assemblies — host frame, hydraulic station, PLC cabinet, and pallet feeder — before loading. Each component is secured with blocking and bracing inside the container to prevent shift damage during ocean transit. Packing photographs document the loading sequence so the buyer can verify the condition of every crate before the container seal is applied.
Matching Pallet Size to the Curing Yard
Pallet dimensions affect every downstream step: stacking height, curing rack spacing, and forklift fork width. The QT5-15 uses 1100×550 mm pallets, a size that fits standard curing racks and common warehouse forklifts. Confirming pallet size before dispatch avoids the cost of replacing racks or renting different handling equipment after the machine arrives. [NEED_CITE: pallet sizing and curing yard layout for block plants]
Hydraulic Pressure and Vibration Force in Practice
Block compressive strength depends on how well hydraulic pressure and vibration force work together. The QT5-15 delivers 80 kN of vibration force through platform vibration, while the independent hydraulic station applies demolding pressure away from the vibration zone. Isolating the hydraulic unit from continuous vibration reduces seal wear and keeps pressure consistent across every cycle, which means block density stays uniform throughout a production shift.
Independent Hydraulic Station and Fault Isolation
The hydraulic station sits in its own enclosure, separated from the dust and vibration of the pressing area. When a seal or valve needs attention, the station can be serviced without shutting down the entire line. This separation also keeps hydraulic oil cleaner, extending fluid life and reducing the frequency of filter changes during continuous operation.
The Cost of Skipping Voltage Confirmation
A machine wired for 380V/50Hz that arrives at a 440V/60Hz site cannot be commissioned without replacing contactors, transformers, and sometimes the entire PLC cabinet. I have seen that exact scenario add weeks to a project timeline while replacement parts were sourced locally. Every QT5-15 fast delivery block machine leaves the factory with voltage, frequency, and PLC display language confirmed in writing against the buyer’s site specification. [NEED_CITE: voltage and frequency standards by export market]
Why Source This Machine Here
Block machinery is the single focus of this production facility, so the press, mould, pallet, and handling equipment are specified as one matched system. The QT5-15 block machine in stock is configured against the buyer’s actual mix design and local aggregate rather than a default catalogue setting. Mould design covers every format the buyer’s market sells, including custom drawings when standard formats do not match local demand. Automation level is selectable, allowing a buyer to start with semi-automatic pallet handling and add automatic stacking later. Factory testing runs the complete line under load with the buyer’s chosen mould installed before any component is dismantled for shipping.
Documentation & Verification
- Line layout and capacity calculation stating the exact block format for each output figure
- Factory test record with the selected mould running under load before dispatch
- Voltage, frequency, and PLC display language confirmation sheet signed before production
- Packing photographs showing container loading sequence and bracing method
- Machine specification sheet covering hydraulic, electrical, and mechanical parameters
- Customs documentation support including HS code and certificate of origin
Installation, Commissioning & Support
- Foundation plan based on the 7400×1950 mm footprint and 5000 kgs operating mass
- Power connection sized for 32 kW total draw with dedicated circuit breaker specification
- On-site reassembly of hydraulic station, PLC cabinet, and pallet feeder by supervised crew
- First production run with parameter adjustment to match local aggregate and mix design
- Operator training covering mould change procedure, PLC fault diagnosis, and daily maintenance
- Wear parts and mould list with reorder codes for hydraulic seals and vibration springs
Preparing Your Inquiry
To move from stock check to dispatch, share the block formats you plan to produce, the daily volume your project requires, and the voltage and frequency at your site. If you already have curing racks or forklifts, note their specifications so pallet size can be confirmed. Mention the raw materials available locally — fly ash, sand, crushed stone, or slag — so the mix design and mould configuration can be matched before the machine is loaded.
Frequently Asked Questions
Q: Which QT5-15 models and standard moulds are currently stocked and what is the dispatch lead time?
A: Stocked units include common configurations with hollow block and paver moulds in standard cavity counts. Dispatch lead time is confirmed at the inquiry stage and depends on the mould format selected. Non-standard moulds or custom voltage configurations are built to order and carry a longer lead time.
Q: How is the machine dismantled and loaded into containers, and what is the estimated arrival time?
A: The host frame, hydraulic station, PLC cabinet, and pallet feeder are separated and secured with bracing. Packing photographs document each step. Arrival time depends on destination port and shipping line schedules, and an estimate is provided when the order is placed.
Q: Can I add non-standard mould formats later, and are those moulds also available from stock?
A: Custom mould formats can be designed to buyer drawings and produced separately. Standard formats ship from stock when available, while non-standard sizes are made to order. Mould mounting interfaces on the QT5-15 accept both standard and custom designs without modification.
Q: What voltage and frequency configurations are available from stock versus made to order?
A: Stocked units typically carry common industrial voltage and frequency settings. Other configurations require rewinding motors and replacing transformers, which adds production time. Confirming site voltage and frequency early ensures the correct build and avoids commissioning delays.
Q: What does the packing and shipping documentation include, and is customs clearance support provided?
A: Documentation covers the packing list, commercial invoice, bill of lading, certificate of origin, and CE declaration where applicable. HS codes and customs paperwork are prepared to support clearance at the destination port. Buyers receive copies of all documents before the vessel departs.
